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  • HOME
  • About Us
  • Blog
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  • Contact
  • TPM – Theory of Operation
    • A TPM Success Story in The Food & Beverage Industry

Coca-Cola Bottling

PROBLEM

Significant Energy loss throughout the facility including production lines, boilers, heating and cooling, freezers, etc.

APPROACH

Conducted extensive and comprehensive energy Audit for large bottling operation.  Investigated Boiler operations, bottle warmers and other production line equipment to identify leaks, control systems and efficiency.

Coca_cola_logo (Small)

SOLUTION

–Improved process controls to reduce energy consumption.

–Installed high efficiency heating systems for bottle warmers.

–Conducted cycle time study on CIP

IMPACTS

Bottling Line

— 56% Set Up Reduction of CiP from reducing amount of heated water by 50%.

— Reduced Bottle Warmer temp from 90 degrees to 50 degrees with Automatic control system

–Reduce Boilers by 50%

Total Annual Savings

$805,000

SUCCESS STORIES

  • A TPM Success Story in The Food & Beverage Industry
  • DAIRY
  • FRESH VEGETABLES
  • JUICE PACKAGING LINE
  • COCA-COLA BOTTLING
  • PASTA
  • MEAT PACKAGING
  • COMMERCIAL FOODS GROUP
  • EDWARDS LIFE SCIENCES
  • PHARMACEUTICAL
  • ENERGY OPTIMIZATION
  • HEALTH
  • AUTOMOTIVE PAINT
  • US AIR FORCE
  • PARKER
  • EMERSON ELECTRIC – HOUSTON
  • EMERSON ELECTRIC – CHINA
  • A & E AUTO ELECTRIC
  • HEXAGON
  • STANADYNE

Published By Our Team:

The Need for Trust in Lean Transformation - by Keith Johnson

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© 2025 · J & A International, Inc. - LEAN TOC

  • A TPM Success Story in The Food & Beverage Industry
  • DAIRY
  • FRESH VEGETABLES
  • JUICE PACKAGING LINE
  • COCA-COLA BOTTLING
  • PASTA
  • MEAT PACKAGING
  • COMMERCIAL FOODS GROUP
  • EDWARDS LIFE SCIENCES
  • PHARMACEUTICAL
  • ENERGY OPTIMIZATION
  • HEALTH
  • AUTOMOTIVE PAINT
  • US AIR FORCE
  • PARKER
  • EMERSON ELECTRIC – HOUSTON
  • EMERSON ELECTRIC – CHINA
  • A & E AUTO ELECTRIC
  • HEXAGON
  • STANADYNE